Fused Silica Wafer Fabricated by Selective Laser Etching

From Microsaws to Nanodrills: Laser Pulses Act As Industrial-Grade Machining Instruments

Fused Silica Wafer Fabricated by Selective Laser Etching

Fused silica wafer with thickness of 350 um with high-quality glass vias of diameters between 0.25 mm and 6 mm fabricated by selective laser etching. From 10.1117/1.OE.60.2.025105. Credit score: Daniel Flamm et al.

Industrial-grade supplies processing on the sub-micron scale is enabled by spatially structured ultrashort laser pulses.

If mild is strongly concentrated in time and area, leading to excessive photon densities, it may possibly allow interplay with all conceivable supplies. By utilizing these ultrashort laser foci, even clear supplies will be modified, despite the fact that they ordinarily wouldn’t work together. Quick, targeted laser pulses can overcome this transparency and permit power to be deposited utterly contact-free. The precise response of the fabric to the radiation will be very various, starting from marginal refractive index modifications to damaging microscale explosions that evacuate whole areas.

Utilizing the laser pulses for optical machining permits for equally various materials modification, similar to separating or becoming a member of utilizing the identical laser system. As a result of extraordinarily brief publicity time and low diploma of thermal diffusion, neighboring areas stay utterly unaffected, enabling true micron-scale materials processing.

In “Structured mild for ultrafast laser micro- and nanoprocessing” by Daniel Flamm et al., varied ideas are introduced for manipulating the spatial distribution of laser mild on the focus in such a manner that notably environment friendly and, thus, industrially appropriate processing methods will be utilized. For instance, custom-made nondiffracting beams, generated by holographic axicons, can be utilized to switch glass sheets as much as millimeter scales utilizing single-passes and feed charges of as much as a meter per second. The applying of this idea to curved substrates and the event of a laser-based glass tube slicing is a groundbreaking advance. This functionality has lengthy been wanted by the medical business for the fabrication of glass gadgets similar to syringes, vials and ampoules. The machined surfaces produce wonderful edge high quality and are free from micro particles, to fulfill the calls for of the patron and medical business.

Cutting Complex Glass Tubes

Reducing of glass tubes with complicated interior and outer contours. Credit score: Daniel Flamm et al.

This paper additionally demonstrates the potential of a newly launched 3D-beam-splitter idea. Right here, 13 equivalent copies of the unique focus are distributed throughout the three-dimensional working quantity utilizing a single focusing goal, serving to extend the efficient quantity of a weld seam. The fabric’s response to the heartbeat is straight measured utilizing transverse pump-probe microscopy confirming a profitable power deposition with 13 particular person absorption zones. The performed experiment represents a first-rate instance of three-dimensional parallel processing based mostly on structured mild ideas and demonstrates elevated throughput scaling by exploiting the efficiency of high-power, ultrashort pulsed laser methods.

The broad accessibility of liquid crystal shows and their software to beam shaping utilizing holography has additionally led the supplies processing neighborhood to undertake structured mild ideas. Nevertheless, these approaches haven’t but been translated into industrial processing, primarily as a result of such shows can not deal with excessive optical powers and energies in addition to the excessive programming effort required to assemble digital holograms.

Beams Designed for Transparent Materials Processing

Menu of diffracting, nondiffracting, and quasi nondiffracting beams designed for clear supplies processing. Credit score: Daniel Flamm, et al.

This paper was capable of report important progress on this entrance. With the introduced double illumination idea, the liquid crystal show modulates each amplitude and part of the illuminating optical subject. By making use of digital amplitude masks, arbitrary depth profiles will be generated, providing advantages for formation of excessive spatial frequency, advantageous metallic masks. The tailored flat-top depth profiles depicted within the manuscript are generated with out utilizing complicated Fourier coding methods, making the idea a promising candidate for future digital optical processing heads.

Reference: “Structured mild for ultrafast laser micro- and nanoprocessing” by Daniel Flamm, Daniel G. Grossmann, Marc Sailer, Myriam Kaiser, Felix Zimmermann, Keyou Chen, Michael Jenne, Jonas Kleiner, Julian Hellstern, Christoph Tillkorn, Dirk H. Sutter and Malte Kumkar, 24 February 2021, Optical Engineering.
DOI: 10.1117/1.OE.60.2.025105

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